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Smart Star Expansion System

NEMA 4 Compliant Serial Only/Non-Ethernet Ethernet & Serial Communication

RoHS

RoHS Compliant

Low-Power

Smart Star Expansion System

I/O Expansion Cards

Digital I/O Card

Feature SR9200 SR9205 SR9210 SR9220

Digital I/O

16 inputs and

8 outputs, sinking

16 inputs and

8 outputs, sourcing

8 inputs and

16 outputs, sinking

8 inputs and

8 outputs, sinking

Digital Inputs

Protected to ±48 V DC

Digital Outputs

200 mA, 40 V DC max.

Connectors

Standard latch/eject ribbon-cable header.

Optional FWT27 pluggable or screw-type connectors are available

(one output is inaccessible if FWT27 is used).

Environmental

–40°C to +70°C, 5–95% (non-condensing)

Power

5 V DC, 65 mA typical, from backplane power supply

Board Size

3.00” x 2.75” x 0.44” (76 x 70 x 11 mm)

Part Number

101-0389 101-0437 101-0390 101-0391

D/A Card

Feature SR9400 SR9410 SR9420

Analog Output

Eight 12-bit,

0–10 V DC,

update rate

16 kHz

Eight 12-bit,

±10 V DC V,

update rate

16 kHz

Eight 12-bit,

4–20 mA,

update rate

16 kHz

Connectors

Standard latch/eject ribbon-cable header.

Optional FWT18 pluggable or screw-type

connectors.

Power

5 V DC, 40 mA typical,

from backplane power supply

+V_USER, 9–30 V DC, 35 mA typical

Environmental

–40°C to +70°C, 5–95% (non-condensing)

Board Size

3.00” x 2.75” x 0.44” (76 x 70 x 11 mm)

Part Number

101-0393 101-0394 101-0445

A/D Card

Feature SR9300 SR9310 SR9320

Analog Input

Eleven 12-bit

@ 100 kΩ,

0–10 V DC,

up to 10,000

samples/sec.

Eleven 12-bit

@ 100 kΩ,

±10 V DC,

up to 10,000

samples/sec.

Eleven 12-bit

@ 249 Ω,

4–20 mA,

up to 10,000

samples/sec.

Connectors

Standard latch/eject ribbon-cable header.

Optional FWT18 pluggable or screw-type

connectors are available.

Power

5 V DC, 40 mA typical, from backplane

power supply +V_USER, 9–30 V DC,

35 mA typical

Environmental

–40°C to +70°C, 5–95% (non-condensing)

Board Size

3.00” x 2.75” x 0.44” (76 x 70 x 11 mm)

Part Number

101-0392 101-0423 101-0444

Relay Card

Feature SR9500 SR9510

Relay

6 total: 1 SPDT, 5 SPST (including snubbers) 8 SPDT (no onboard snubbers)

I/O Type

6 relays, 30 V DC at 1 A and

48 V AC at 0.5 A (resistive)

8 relays, 30 V DC at 1 A and

48 V AC at 0.5 A (resistive)

Connectors

Standard latch/eject ribbon-cable header.

Optional FWT18R pluggable or screw-type

connectors.

Standard latch/eject ribbon-cable header.

Optional FWT27 pluggable or screw-type

connectors.

Power

5 V DC, 10 mA typical, from backplane power supply

+V_USER, 12–30 V DC, 75 mA typical

Environmental

–40°C to +70°C, 5–95% (non-condensing)

Board Size

3.00” x 2.75” x 0.44” (76 x 70 x 11 mm)

Part Number

101-0395 101-0440

Smart Star SR9000 Modular Control System

Keypad/Display Module

Feature Specification

LCD Panel

122 x 32 graphic LCD (with programmable backlight), relegendable keypad with 7-key/7-LED interface

LEDs

7 user-programmable: 1 red, 4 green, 2 yellow

Environmental

0–50°C, 5–95% (non-condensing)

Board Size

3.00’’ x 2.6’’ x 0.75’’(76 x 66 x 19 mm)

Panel Size

5.60’’ x 4.875’’ x 1.5’’(142 x 124 x 38 mm)

Part Number

101-0502

Backplane Chassis

Feature SR9010 SR9050

Backplane

8 slots: 1 for CPU, 7 for I/O expansion cards 4 slots: 1 for CPU, 3 for I/O expansion cards

I/O Card Slots

Reset

All I/O cards are reset simultaneously

Slot Select

Each slot has a predefined, dedicated set of addresses

Keypad/Display

See keypad/display (above) and our “OP” products (for serial display options)

Voltage Regulator

Sources 5 V at 1 A, switching regulator

Power

9–30 V DC, Current dependent on type & number of installed I/O cards

Environmental

–40°C to +70°C, 5–95% (non-condensing)

Board Size

6.50’” x 4.20” x 0.56” (165 x 107 x 14 mm) 4.40” x 3.75” x 0.75” (112 x 95 x 19 mm)

Part Number

101-0512 101-0487

Tool Kit

Part Number

101-0427

CPU Card

Feature SR9150 SR9160

Microprocessor

Rabbit 2000® at 22.1 MHz

Ethernet Port

10Base-T, RJ-45, link

and activity LEDs

None

Flash Memory

512K (2 x 256K)

SRAM

128K (standard)

Backup Battery

Socketed 3 V lithium coin-type,

255 mA·h, supports RTC and SRAM

Serial Ports

3 total: one 5 V CMOS-compatible (programming)

and either two 3-wire RS-232, one 3-wire

RS-232 and one RS-485, or one 5-wire RS-232

Serial Rate

Max. burst rate = CLK/32,

Max. sustained rate = burst/2

Connectors

Screw terminals support max. 16 AWG (1.5 mm

)

Real-Time Clock

Yes

Timers

Five 8-bit timers (four cascadable from the first)

and one 10-bit timer with 2 match registers

Watchdog

Yes

Power

5 V DC, 190 mA typical

Environmental

–40°C to +70°C, 5–95% (non-condensing)

Board Size

4.00” x 3.12” x 1.00” (102 x 79 x 25 mm)

Part Number

101-0486 101-0506

Key Applications

• Building / Home Automation

• Handheld Devices

• Industrial Automation

• Point-of-Sale / Barcode Scanners

• Telecom Systems

• Wireless Devices

• Security Access / Biometric Systems

• GPS Systems

• Food Service Equipment

• Medical Devices

• Packaging Equipment

• Utility Metering Devices

• Ethernet / Internet Interfacing

• Point-of-Sale / Barcode Scanners

• Robotics Control

• Military / Transportation Systems

Smart Star Expansion System

• Ethernet connectivity (CPU with or without Ethernet)

• Flexible functionality (modular configuration allows

interchanging or replacement of individual I/O cards)

• Multiple I/O card options (digital I/O, A/D, D/A, relay)

• Expandable (up to 168 I/O)

• Cost-effective (low cost per I/O)

• Optional keypad/display (backlit 122 x 32 pixel

graphic LCD with 7 user-relegendable keys, 7 LEDs NEMA 4)

* Except SR94xx

I/O Expansion Cards Selection Guide

Model Input

(V DC/mA)

Digital

Inputs

Digital

Outputs

Relays Analog

Inputs

Analog

Outputs

Operating

Temp.

Connector Headers Product

Size (mm)

Part

Number

SR9200 5 / 65 16 8 0 0 0 –40°C to +70°C

latch/eject ribbon-cable

76 x 70 x 11 101-0389

SR9205 5 / 65 16 8 0 0 0 –40°C to +70°C

latch/eject ribbon-cable

76 x 70 x 11 101-0437

SR9210 5 / 65 8 16 0 0 0 –40°C to +70°C

latch/eject ribbon-cable

76 x 70 x 11 101-0390

SR9220 5 / 65 8 8 0 0 0 –40°C to +70°C

latch/eject ribbon-cable

76 x 70 x 11 101-0391

SR9300 5 / 40 & 9–30 / 35 0 0 0 (11) 12-bit, 0–10 V 0 –40°C to +70°C

latch/eject ribbon-cable

76 x 70 x 11 101-0392

SR9310 5 / 40 & 9–30 / 35 0 0 0 (11) 12-bit, –10 to +10 V 0 –40°C to +70°C

latch/eject ribbon-cable

76 x 70 x 11 101-0423

SR9320 5 / 40 & 9–30 / 35 0 0 0 (11) 12-bit, 4–20 mA 0 –40°C to +70°C

latch/eject ribbon-cable

76 x 70 x 11 101-0444

SR9400 5 / 50 & 15–30 / 30 0 0 0 0 (8) 12-bit, 0–10 V –40°C to +70°C

latch/eject ribbon-cable

76 x 70 x 11 101-0393

SR9410 5 / 50 & 15–30 / 30 0 0 0 0 (8) 12-bit, –10 to +10 V –40°C to +70°C

latch/eject ribbon-cable

76 x 70 x 11 101-0394

SR9420 5 / 50 & 15–30 / 30 0 0 0 0 (8) 12-bit, 4–20 mA –40°C to +70°C

latch/eject ribbon-cable

76 x 70 x 11 101-0445

SR9500 5 / 10 & 12–30 / 75 0 0 6 0 0 –40°C to +70°C

latch/eject ribbon-cable

76 x 70 x 11 101-0395

SR9510 5 / 10 & 12–30 / 75 0 0 8 0 0 –40°C to +70°C

latch/eject ribbon-cable

76 x 70 x 11 101-0440

Field Wiring Terminals

Screw type and pluggable

connectors available.

Supports AWG #16 wire

The Smart Star is a modular, expandable embedded control system designed for demanding

real-time control and data acquisition applications. Multiple I/O card options—including digital,

A/D, D/A, and relays—allow users to closely match their specific I/O needs. The Smart Star CPU

card comes in both Ethernet and non-Ethernet versions, and a cost-effective keypad/display is

also available. To make integration easy, the Smart Star has been designed from the ground up,

with careful consideration given to configuration, implementation, and maintenance requirements.

Modular expansion allows you to use the same Smart Star architecture in both small or large

applications and where cost and physical size are critical. Unprecedented I/O density is provided

with up to 168 I/O supported in a panel size less than 27.3 square inches.

The basic Smart Star system consists of a rugged backplane with power supply, a CPU card,

and one or more I/O cards of your choice. The Smart Star backplane is available in two models,

the 8-slot SR9010 and the 4-slot SR9050. With one slot on the backplane reserved for the CPU,

remaining slots can be utilized for any combination of I/O cards, giving designers a customizable

platform for their applications. Connections to I/O cards are via pre-assembled flat ribbon-cable

assembly or optional field wiring terminals (FWTs). Ribbon-cables provide the lowest cost connec-

tion for high-volume applications with no variation in wiring from unit to unit. FWTs provide plug-

gable or screw-type terminals for discrete, customized connections and easy field maintenance.

Panel Mounted

Display

SR9050 backplane

supports back-to-back

display mounting

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